“This product launch marks a significant step forward in our ongoing mission to push the boundaries of innovation in textile engineering,” said Bob O’Connell, executive vice president marketing and merchandising at Precision Textiles. “The IQFIT Performance Plus Sock represents the next generation in FR technology. It not only enhances the aesthetic appeal of mattresses but also delivers superior comfort. We’re extremely proud of this product as it represents one of the most innovative solutions we’ve ever developed.”

Garrett Graven, Precision Textiles’ product development manager and resident textile expert, developed the sock as an extension of the company’s best-selling IQFIT Glass Free product collection. The new sock improves functionality and aesthetics in a transformative way by minimizing the rounded corners typically seen with traditional FR socks, allowing mattress manufacturers to create a more streamlined design that aligns with consumer preferences for modern, clean lines. It continues to uphold the highest standards in fire safety, while simultaneously enhancing sleep performance.

“Our keen awareness of the ever-evolving bedding market drives us to continually invest in cutting edge technology and customized turnkey solutions,” Graven said. “The product was developed in our state-of-the-art research laboratory and is currently being implemented by several of our customers with great success. Looking ahead, we already have plans to expand this breakthrough technology into multiple product weight offerings and FR cap solutions.”

The new product keeps the company’s IQ Fit Glass Free product line at the forefront of the mattress industry as it addresses both design constraints and regulatory compliance, allowing for smoother production and more competitive products. It is made in the USA, sustainably sourced, and is USDA Bio-Preferred® certified.

Posted: October 21, 2024

Source: Precision Textile

The new product line is manufactured using a newly developed process and enables TFF to expand its broad portfolio of high-performance filament yarns with PA12.

Compared to PA6 and PA6,6, PA12 has a lower concentration of amides. As a result, moisture and water absorption is significantly lower (0.7-1.5 percent). PA12 also proves to be particularly resistant to chemicals, especially fuels, oils, lubricants, various solvents and salt solutions, for example.

Due to its very low thermal shrinkage and low creep tendency, PA 12 is ideal for bearing and drive elements in humid environments where high dimensional stability is required. In addition, PA12 offers high strength (75-85 cN/tex), excellent resistance to abrasion and hydrolysis, high rigidity and resistance to stress cracking, as well as exceptional durability.

With the specific density of PA12 at 1.01 g/cm³, PA12 is regarded as an absolute lightweight among comparable polymers, enabling a weight reduction of 15 to 25 percent in existing components.

The new yarn family will be available in titres from 167 dtex to 6600 dtex and, if required, will also be offered as a spun-dyed yarn depending on requirements. PA12 can also be easily finished in yarn and piece dyeings.

Applications for these new high-tenacity PA12 multifilament yarns include hoses, belts, conveyor belts, load and climbing ropes, filter media, tyre cords and much more, which are used in the automotive and aviation industries and in the sports and leisure sector.

“After a long period of development work, this new development represents a breakthrough for another speciality that we offer worldwide,” said Yasar Kiray Senior Business Development manager, TFF.

Posted: September 17, 2024

Source: The Filament Factory (TFF)

“MagnaPrint Hybrid Fusion Vibrant White is an exciting, PVC-free addition to the MagnaColours portfolio, offering a curing time that is half as long as the leading competitor’s water-based ink,” said Jake Ojeda, Global Marketing director and Americas sales director, Color, Additives, and Inks at Avient. “This efficiency not only allows for reduced energy consumption during printing but also enhances overall throughput, giving printers even more versatility in achieving their screen printing sustainability goals.”

Hybrid screen printing, also called digital hybrid screen printing, combines traditional screen printing with digital printing technology. This method is versatile and suitable for printing on various fabric types for a wide range of screen printing projects. MagnaPrint Hybrid Fusion Vibrant White offers a flexible, soft, high-opacity, water-based ink printing experience that can be used as a base for hybrid digital screen printing systems. This ink provides impeccable detail, vibrancy, and strong wash fastness without needing a topcoat or additives.

MagnaPrint Hybrid Fusion Vibrant White is certified to ECO PASSPORT by OEKO-TEX® with ZDHC Conformance Level 3 and GOTS approval and is now available from MagnaColours distributors.

Posted September 10, 2024

Source: Avient Corp.

For both economic and sustainability reasons, manufacturers are increasingly looking for innovative technical solutions. When it comes to the energy-intensive drying processes in warp preparation, the KARL MAYER GROUP has the answer: The global player has developed a sophisticated system for considerable energy savings when operating the cylinder dryers in its PROSIZE® sizing machines and BLUEDYE dyeing plant.

Saving costs with inline energy recycling

The innovation is called CASCADE and focuses on steam as a heating medium in cylinder dryers. And for good reason: according to the IPCC report by ITMF Zurich, one tonne of steam cost between $20 and just under $27 internationally in 2021. The new solution relies on reuse to reduce the amount of process energy required.

“CASCADE recirculates parts of the process steam in cylinder dryers, enabling genuine, efficient energy recycling within the machine,” explained Karl-Heinz Vaassen, head of Textile Drying at KARL MAYER.

The customer benefits from significantly lower energy costs and CO2 emissions. With a view to the Asian market, a dryer with 14 cylinders and a running time of 7,000 working hours can achieve cost savings of up to $17,000 per year.

Precise, real savings values are available when looking at the machine dashboard. A sensor provides real-time data on the amount of steam circulating in the circuit, from which the corresponding reduction in CO2 equivalents can be calculated.

Utilizing the pressure drop

CASCADE reuses part of the invested process energy and uses the flash-steam in conjunction with the pressure ratios, which — nomen est omen — decrease in cascades in the different zones of the cylinder dryer.

The highest working pressure prevails in the first cylinder section. The heat transfer medium steam emits large amounts of energy for yarn drying and condenses without temperature loss.

The resulting hot condensate is not immediately discharged from the machine, but is instead fed into a flash tank, where vapor exhaust is formed as a result of the pressure reduction. In conventional systems, the carrier medium for gases is only created in the return line towards the boiler house and is eliminated as undesirable. Instead of being utilized in the process, it escapes into the environment. With the CASCADE system, this “freshly recycled steam” is used for the heat supply in the second cylinder section, but not without prior treatment.

In the system patented by KARL MAYER, the recycled steam is intelligently mixed with live steam and thus raised to the level of the required process conditions for use in the cylinder section at the end of the dryer. Here, the fabric moisture is reduced to the desired residual value at medium pressure and temperature conditions.

Market launch is underway

CASCADE was filed for patent by the KARL MAYER GROUP. It was published in September 2023.

The innovative solution at no extra charge was presented at ITM 2024 in Istanbul and was a visitor highlight at the KARL MAYER GROUP stand.

From January 2024, CASCADE will be part of the PROSIZE® as standard. The first sizing machine with the upgrade for greater energy efficiency will be delivered in the second quarter of this year. It will go to a manufacturer in Europe. In the next step, CASCADE will be integrated into other dryer types and will also be available for the BLUEDYE.

Posted: June 7, 2024

Source: KARL MAYER GROUP

Qian Guochun, CEO of Meisheng, commented: “In view of the strong demand for our premium synthetic suede, especially for NEVs, we have placed our trust in ANDRITZ for the third time. With the new needlepunch line we are expanding our capacity while maintaining our high quality standards.”

The advanced line is equipped with a ProWid system that allows Meisheng to ensure an optimum web weight regularity across the full product width. As a result, the web distribution is drastically improved, which reduces material consumption (fibers) and improves web weight evenness (CV%) – factors that are particularly important in synthetic leather manufacturing for automotive applications.

Founded in 1994, Zhejiang Meisheng New Material Co. Ltd. is an internationally renowned maker of high-end textiles and nonwoven synthetic leather. Through a consistent focus on R&D, Meisheng has established itself as a pioneer in the production of nonwoven microfiber synthetic leather in China.

Posted: May 7, 2024

Source: ANDRITZ AG

Engineered specifically for automated cleaning equipment, 401N streamlines operations while effectively removing ink from suspension, simplifying cleaning and recirculation processes. Its versatile formula dissolves plastisolv, solvent, and UV inks, adhering to strict quality standards and restricted substances lists, including those of industry giants like Nike, Gildan, and Adidas.

Sara Broghamer, COO remarked, “401N represents a significant milestone in our commitment to innovation and excellence. We believe that this product will redefine industry standards and empower screen printers to achieve unparalleled levels of efficiency, performance, and sustainability.”

Available now, 401N invites screen printers to experience the future of squeegee and floodbar cleaning technology firsthand, promising enhanced efficiency, performance, and peace of mind.

Posted: March 13, 2024

Source: Easiway Systems

Dynamometer testing shows that the insulation — which comes in four levels of warmth, ranging from 60-150 grams per square meter — has incredible elasticity and recovers to 100 percent of its prestretch size time after time. It’s truly amazing! The ability to provide warmth while also allowing for a dynamic range of motion is what impels performance brands to utilize Thermore in their product lines.

The new Freedom insulation adds a higher level of comfort and functionality than what was previously attainable in the stretch category. It reaffirms Thermore’s place in the textile industry as a true innovator that is deeply rooted in performance and sustainability. The Freedom insulation is GRS certified. It’s machine washable, can be dry cleaned and is easy-care for the consumer- and very design friendly for product developers with its high resistance to fiber migration. This represents another step forward in Thermore’s ongoing dedication to commit to a sustainable product line. Thermore pioneered the use of recycled fibers in the 1980’s and has mastered the technology ever since.

Posted March 12, 2024

Source: Thermore

This yarn was designed to blend the finest quality cotton with our remarkable spider silk to create a 100-percent natural fiber composite yarn for use in fabrics and finished garments. It was manufactured in collaboration with one of the world’s leading spinners of high-quality cotton yarns and fabrics.

Working with its textile consultant, Jeff Dorton, the company investigated several potential spinners before making a final selection. The decision was ultimately driven by the technical capabilities and production capacity of the spinner.

“This is just the first of many new materials we have planned that incorporate our revolutionary spider silk,” said CEO and Founder Kim Thompson. “It seemed only fitting that our first composite yarns be blended with Pima cotton, a luxurious natural fiber that compliments the natural elegance of our recombinant spider silk. With our spring production trials quickly approaching, identifying these first end markets and applications for commercial volumes of silk is a key focus of our team.”

The company developed its first cotton-spider silk blend to target markets such as luxury dress wear and apparel. Kraig Labs is working to establish additional spider silk and natural fiber blends to address additional subsegments in formal wear. While these blends are targeted for luxury and fashion wear, the company remains focused on its development of technical applications for its spider silk materials in defensive textiles, composites, and performance apparel.

Posted February 20, 2024

Source: Kraig Labs

Surface temperature is a critical factor for the rate of photochemical reactions in weathering. But until now, the measurement of surface temperatures has not been feasible for multiple samples in laboratory weathering instruments. The result has been that surface temperature is often neglected during testing or only roughly estimated based on black and white standard or panel reference temperatures.

At the core of the S³T system is an integrated, contactless IR pyrometer, which accurately and precisely measures and assigns the surface temperature of each specimen and can operate continuously during the complete exposure.

The S³T system allows for:

• Better reproduction of natural conditions, such as heat uptake and color distribution
• Better control of test parameters to avoid overheating of specimens
• Continuous tracing of the specific sample temperature, allowing for the immediate detection of property changes, such as darkening, without disruption of the test
• Investigation of specific sample characteristics, such as activation energies of photochemical degradation reactions, for cool pigments, IR-reflective coatings and heat and light stabilizers.

The Atlas S³T system is available now for the Ci4400 and Ci5000 Weather-Ometers. For more information, visit atlas-mts.com.

Posted: February 13, 2024

Source: Atlas Material Testing Technology GmbH

DEVAN REPEL ONE, the new water repellent takes a smart step forward by combining cutting-edge chemistry with eco-conscious principles. This solution offers a range of interesting benefits:

Superior Performance: The technology offers outstanding water repellency performance, ensuring that textiles remain dry. Whether it’s rain and outdoor wear, outdoor furnishing, shower curtains or multiple technical textiles, the new solution can handle it, making it a strong choice for industries where water resistance is paramount.

Flexibility: The versatility of this technology is another key advantage. It can be applied to a wide range of materials, with especially good results on polyester and its blends, offering flexibility for various applications across industries.

Enhanced Sustainability: This technology is free from perfluorinated compounds (PFCs), and free from isocyanates.

Longevity: Products treated with this water repellency technology are protecting from the elements for a longer lifespan.

Performance, particularly on effect durability, can be boosted to meet different requirements with new DEVAN EXTENDER GEN3. This extender is free of Isocyanate, Butanone-oxime and 2-dimethylpyrazole.

“This collaboration underscores our shared commitment to delivering value to our customers,” said Thomas Bremer, global head of SBU Textile at Pulcra Chemicals and managing director of Devan. “By combining Pulcra’s extensive chemical expertise with Devan’s textile technology know-how, we are excited to bring a high performing, cost-effective product to the market.”

Whether it’s keeping outdoor enthusiasts dry in a downpour, ensuring athletes stay comfortable during intense workouts or enhancing the functionality of tents, DEVAN REPEL ONE does the job.

The development of DEVAN REPEL ONE is a joint to Devan and Pulcra’s dedication to innovation and sustainability. By continually pushing the boundaries of textile technology, Devan and Pulcra are helping to create a more comfortable and sustainable world.

Posted: November 27, 2023

Source: Devan Chemicals NV